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The Client:

CEMEX UK is a £1.1.bn business manufacturing and distributing 44m tonnes of Cement, Aggregate, Concrete, Asphalt and Building Products. Operated a Logistics own fleet of c1500 trucks, +2000 Sub contractor trucks, 150 rail wagons, multi modal units, and barges from 80 sites.

The Challenge needing a Solution:

The business needed to run and operate the large in-house and sub-contractor fleet efficiently, safely and legally with the aim of providing excellent customer service cost effectively. In many areas there where safety, legal compliance issues, inefficiencies, poor in-house versus sub contract decisions and environmental non-sustainable modal selections.

Awards and Recognition :

•2 x Motor Transport Awards (Industry Oscars) for Efficiency in Operation for Cement Operation and and Aggregates Operation and Finalist 1 x Safety in Operation
•Royal Society for the Prevention of Accidents (RoSPA) multiple year Gold Award Winner
•Supply Chain of the Year Award 2003, Good Citizen section.
•European Cement Conference 2006 – Most innovative transport solution – ISO-Veyor

The Solution Delivered :

Appointed to the CEMEX UK Board as Vice President Supply Chain and Logistics and with a team of 6 Directors and 1200 and an initial budget of £170m. Implemented a period of intensive focus on safety, performance and cost including :-
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  • A new KPI suite
  • Costs reduced via fuel economy, payloads, 24×7 deliveries
  • A restructured organisational design
  • Insourced 3PL contract saving £1.5m p.a.

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  • Saving of £3m p.a. via network modelling and right sizing fleet
  • Increased customer service from 86% to 96% On Time in Full
  • Drove down Lost Time Injuries from 43 to 10 p.a.
  • Saved £11m by optimising rail operation

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To download of copy of this case study please click on the link: Download PDF
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